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Preparing Advanced Manufacturing Technicians for Industry 4.0

in Rural Western Kentucky (NSF DUE 2300335)

The National Science Foundation's Advanced Technological Education (ATE) program has been funding innovation at two-year colleges for over twenty years. With a focus on the education of technicians for the high-technology fields that drive our nation's economy, and strong partnerships between academic institutions and industry, ATE promotes improvement in the education of science and engineering technicians at the undergraduate and secondary school levels.

To learn more about ATE, please visit the NSF ATE program home page.

(July 2024) The WKCTC NSF-ATE grant project is required to have an external evaluator.  An external evaluator is a qualified individual who is independent from the college, has no conflicts of interest, and is hired by the project to assess and analyze the effectiveness, efficiency, and impact of a project.  The external evaluator is a impartial observer who determines what will be evaluated, what and how criteria will be used to indicate project success, and assists in making mid-course adjustments to reach project goals and objectives.  

The project team is very fortunate to work with external evaluator Dr. Diana Pollard McCauley Williams of Evaluation & Grant Support Collaborative (EGSC).  Diana is an independent education administrator whose professional experience includes teaching, administration, educational sales, consulting, and grant evaluations. For almost two decades, she has served as a grant evaluator of projects funded by the US Departments of Education and Labor, the National Science Foundation, and private organizations. Diana has long been on the front line of educational, political, and youth-focused projects, garnering recognition for her service from numerous entities.

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Advanced Manufacturing education and training is an important issue in rural western Kentucky where manufacturing jobs can provide a higher income than many other occupations. Rural areas compete with urban areas for industrial employers and cannot afford to risk a manufacturer leaving due to the lack of a skilled technical workforce.


(July 2023) A three-year, NSF-ATE funded project at West Kentucky Community and Technical College (WKCTC) will update the Advanced Manufacturing curriculum to meet the needs of area manufacturers. The overall goal of the project is to better prepare students to enter the STEM workforce with industry-aligned classwork, while meeting area industry need for digitally-skilled Advanced Manufacturing technicians.

The project will utilize an advisory team which includes industry partners to align curriculum with industry need. Students will benefit from revised training relevant to the Advanced Manufacturing environment and earn nationally-recognized, stackable industry certifications in 24 months or less. Faculty associated with the project will benefit from professional development with updated equipment and teaching methods.

Because WKCTC has a high population of rural students who are underrepresented in their pursuit of STEM pathways, this project has the potential to broaden participation in the STEM workforce and generate new knowledge on the degree to which revised teaching methods and stronger industry and K-12 partnerships prepare students for industry employment.

The project will update and enhance technician training courses specific to advanced sensors, robotics, and artificial intelligence systems. Six principle activities provide a framework for the project's execution.

First is the provision to WKCTC faculty of training so they are qualified to teach latest-generation Industry 4.0 technology curriculum. Second is updating existing Electrical, Industrial Maintenance, and Air Conditioning Technology courses to meet industry standards. Third is to add and embed relevant, nationally recognized industry certifications into coursework. Fourth is updating student lab equipment to align with what is being used by regional employers, and fifth is to engage industry partners in curriculum design and student learning. Sixth, and finally, is offering annual workshops for high school partners to increase awareness of programs, training, and career options in Industry 4.0 available to their students.

This WKCTC Advanced Manufacturing curriculum update project is supported by the National Science Foundation Advanced Technological Education program (CFDA 47.076), under the award number DUE 2300335.

Pictured at left: Tim Driver, Industrial Maintenance Technology Program Coordinator/Professor & Jonathan Baker, Advanced Manufacturing Technology Assistant Professor.  As Principal Investigator (PI), Baker will initiate the performance of all project activities at both campuses and lead the implementation of activities.   Co-Principal Investigator Driver will assist Baker in carrying out project activities.

(January 2024) - WKCTC Project PI Jonathan Baker has been busy procuring new lab equipment in anticipation of updating curriculum to better prepare the highly skilled technicians needed in the western Kentucky regional workforce.  Pictured below is Baker being assisted by Justin Gipson.

(October 2023) - Following Tim Driver's retirement, Rayla Trigg has been named Co-PI of the project.  Trigg will work closely with PI Baker to achieve project goals and objectives, while adhering to the project timeline.  Trigg is well-acquainted with the project plan, having assisted in its development in her primary role as WKCTC Grants Specialist.  

Co-PI Trigg has an extensive background in business administration, having worked primarily in Business and Industry throughout her career.  She also has a decade of university level classroom instruction experience.

 

(August 2024) After spending the past three months partipating in project-related training and working through curriculum updates, PI Baker is excited to finish wrapping up the wiring of new student work stations in the lab! 

Baker will have students at work stations starting Day 1 of the fall semester, and is revolutionizing how the coursework is taught by using the lab as the classroom - as opposed to moving between traditional classroom and lab space.  This makes the course activities more interactive for both instructor and student, allowing for on-the-spot teaching and learning in a dynamic way.

 

(April 2024) In preparation for making curriculum updates, PI Jonathan Baker is reading PLC and HMI Programming Using Studio 5000® and FactoryTalk® View by Wade Wittmus. 

This book explains the basic concepts and procedures used to navigate the software and create PLC instructions and touchscreen applications. 

Wittmus' book will help PI Baker construct updates to course lab exercises using NSF-funded PLC and robotics project equipment to simulate real-world technician responsibilities in the region's advanced manufacturing facilities.

 

(April 2024) Dr. Ryan Quarles, new President of the Kentucky Community and Technical College System, visits the WKCTC Advanced Manufacturing Lab.  During the visit PI Jonathan Baker speaks with Dr. Quarles about our NSF-ATE award to update our Industrial Maintenance Technology curriculum – and Dr. Quarles takes notes! 

Dr. Quarles knows the value of our NSF-funded project, as manufacturing is a top industry across Kentucky.  He is also well positioned as KCTCS President to advocate for projects such as ours, as he previously served in the Kentucky House of Representatives for five years (2011-2016) and as the Agriculture Commissioner of Kentucky for eight years (2016-2024).  Support from our state legislators is important; we need them to know we are aware of state and local workforce needs and how we are working to meet those needs through our project.

Others in attendance include: WKCTC President/CEO Dr. Anton Reece, VP of Academic Affairs Dr. Renea Akin, Associate VP of Academic Affairs Dr. Kate Senn, VP Campus Operations Services Shay Nolan, Director of Marketing & Communications Whitney Walker, Director of Community, Workforce & Economic Development Ashley Burns, Public Relations Assistant Kathy McHaney, and Co-PI/Grants Specialist Rayla Trigg.